Bending

Tandem CNC Press Brake System is an advanced bending solution designed for high-capacity sheet metal processing and large-format components — now installed in Estonia to expand production capabilities and provide precise, efficient, and reliable bending performance.

Key Features:

Tandem Configuration: Two CNC press brakes operate as a synchronized system, combining their capabilities to handle large and demanding workpieces with high precision.

2 × 3200 mm Working Length: Provides a combined bending length of 6400 mm, enabling efficient processing of large-format sheet metal components.

2 × 320 t Bending Force: Two 320-ton press brakes deliver a total bending force of 640 tons, providing the capacity required for heavy-duty industrial applications.

8 Working Axes: Multi-axis control enables precise positioning and accurate bending sequences while providing greater flexibility for complex components.

DELEM DA-69S CNC Control: Advanced CNC control provides intuitive machine operation, precise programming, and efficient management of complex bending processes.

Synchronized Operation: The tandem configuration allows both machines to work together as one coordinated bending system, maintaining consistent positioning and bending accuracy across large workpieces.

Heavy-Duty Industrial Performance: The robust configuration is designed for demanding production environments where high bending force, accuracy, and repeatability are essential.

Why Choose the Tandem CNC Press Brake System:

Large-Format Bending: The extended working length allows manufacturers to process large components that exceed the capacity of a single press brake.

High Bending Capacity: Combined 640-ton bending force provides the power required for heavy and thick sheet metal applications.

Flexible Production: Eight working axes and advanced CNC control support precise and versatile bending operations.

Improved Productivity: Synchronized operation enables efficient processing of large workpieces while reducing the need for additional handling.

Reliable Precision: The combination of tandem configuration and DELEM DA-69S CNC control provides accurate and repeatable bending performance for demanding industrial production.

Intelligent Electric Press Brake with Robotic Integration for Modern Sheet Metal Production

In 2026, a fully automated sheet metal bending system was installed in Mažeikiai, Lithuania, based on a 4000 mm, 100-ton Full-Electric CNC Press Brake combined with an integrated robotic bending cell. The project was focused on increasing production efficiency, ensuring stable bending accuracy, and implementing energy-efficient metal processing technologies suitable for Industry 4.0 environments.

Electric Servo-Driven Technology for Maximum Precision

The press brake operates on advanced electric servo technology, eliminating hydraulic components and ensuring extremely accurate ram positioning. This solution provides high repeatability of bending angles, stable performance during continuous production, lower energy consumption compared to hydraulic systems, reduced mechanical wear, and clean operation without oil-based systems. The 4000 mm bending length allows processing of long sheet metal parts, while the 100T pressing capacity supports a wide range of industrial applications.

8+1 Axis CNC Configuration for Complex Geometry

The machine is equipped with a programmable 8+1 axis control system (Y1, Y2, Z1, Z2, X, R, S1, S2) designed for demanding bending tasks. Independent Y1/Y2 control guarantees parallelism and precise angle formation. Z1/Z2 enable flexible positioning of backgauge fingers across the working width. The X axis controls material depth positioning, while the R axis adjusts vertical movement. Additional S1/S2 axes provide extended capabilities for special bending sequences and complex parts. The additional axis supports crowning compensation or auxiliary automation modules, ensuring consistent results even when working with longer sheets.

Robotic Bending Cell for Automated Workflow

The automated robotic workstation transforms the press brake into a complete bending cell. The industrial robot manages loading, positioning, rotation, and unloading of components, fully synchronized with the CNC system. This automation significantly increases productivity, reduces dependency on manual labor, improves operational safety, and ensures consistent quality in serial production. The system is optimized for medium and high-volume manufacturing where repeatability and cycle time are critical factors.

Advanced CNC Control and Digital Integration

The bending solution features an intelligent CNC control unit with 3D simulation, automatic bend sequence generation, real-time interference detection, and CAD/CAM compatibility. These digital tools reduce programming time, optimize production planning, and help minimize material waste. Offline programming capabilities allow preparation of bending programs without interrupting ongoing production.

Energy Optimization and Lower Operating Costs

Since the electric system consumes energy only during active movement, overall power usage is significantly reduced. The absence of hydraulic systems lowers service requirements and long-term maintenance costs, making the installation both economically efficient and environmentally responsible.

Industrial Applications

This 4000mm, 100T Full-Electric CNC Press Brake with Robotic Bending Cell is suitable for manufacturing electrical enclosures, industrial cabinets, HVAC components, machine frames, construction elements, and custom metal structures.

Automated Bending Technology for Sustainable Growth

The 2026 implementation in Mažeikiai demonstrates a strategic investment in high-precision electric press brake technology combined with robotic automation. The result is a compact, intelligent, and highly productive bending solution designed to meet the evolving requirements of modern metal fabrication industries.

Bodor P3 3kW Laser Cutting Machine and Press Brake 175t – 3m

Bodor P3 3kW Laser Cutting Machine

The Bodor P3 3kW fiber laser cutting machine is designed for precise and efficient sheet metal processing. It combines stable cutting performance with intelligent automation to support high productivity in daily manufacturing.

Key functions include high cutting speed and accuracy across various metal materials, one-second edge detection for fast setup, and visual collision prevention to protect key components. Active obstacle avoidance ensures stable operation during cutting, while the semi-automatic nozzle changing system reduces manual intervention and improves uptime. The anti-burning mineral casting bed enhances durability and helps maintain long-term cutting quality. One-click processing simplifies batch production and improves workflow efficiency.

Press Brake 175t – 3m

The 175-ton hydraulic press brake with a 3-meter bending length is designed for accurate and repeatable sheet metal bending. It provides high bending force, enabling reliable processing of thick materials and complex parts. Advanced control technology ensures consistent bending accuracy, while integrated safety systems, including guards and laser protection, support safe and efficient operation. High-frequency hydraulic control enhances rigidity and overall performance.

Project Outcome

The combined installation of the Bodor P3 3kW laser cutting machine and the 175t press brake has significantly improved production efficiency in Kaunas. Faster cutting, precise bending, and streamlined workflows have enabled the customer to handle more complex projects with confidence, making this solution a strong foundation for reliable and scalable metal fabrication.

1.5 m 40-Ton Hydraulic Press Brake

The 1.5-meter 40-ton hydraulic press brake is a compact and efficient solution designed for precise sheet metal bending. It delivers reliable performance for workshops seeking accuracy, stability, and space efficiency in metal fabrication.

The machine обеспечивает high bending accuracy, producing consistent and repeatable results across various metal materials. With a pressing force of 40 tons, it comfortably handles different material thicknesses and bending tasks. The 1.5 m working length makes it well suited for limited workshop spaces without compromising operational capability.

A stable hydraulic system ensures smooth and controlled bending, while the user-friendly control interface simplifies setup and daily operation, reducing operator workload. Durable construction and quality components support long-term use with minimal maintenance requirements.

The installation of this 40-ton hydraulic press brake in Vilnius provides a practical and reliable bending solution, supporting efficient production and precise metal forming in compact manufacturing environments.

3100 mm 270-Ton Hydraulic Press Brake

The 3100 mm 270-ton hydraulic press brake was installed in Vilnius, Lithuania, to support heavy-duty metal bending operations requiring high force, precision, and reliability. This machine is designed for industrial applications involving thick and large metal sheets.

With a pressing force of 270 tons, the press brake is capable of handling demanding bending tasks across a wide range of materials and thicknesses. The 3100 mm working length allows processing of large workpieces, providing flexibility for complex fabrication projects.

An advanced hydraulic system ensures precise and repeatable bending results, maintaining consistent accuracy throughout continuous operation. The machine is equipped with a CNC control unit, simplifying programming, setup, and operation while improving overall productivity.

The press brake features a robust and durable construction, engineered to withstand intensive industrial use over long periods. Integrated safety systems, including emergency stop functions, safety guards, and hydraulic overload protection, help ensure safe operation and operator protection.

The installation of this 270-ton hydraulic press brake enhances metal forming capabilities, enabling efficient and accurate bending for large-scale and heavy-duty fabrication requirements.

2.5-Meter 4-Roller Rolling Machine

The 2.5-meter 4-roller rolling machine is an efficient metal forming solution designed for accurate and repeatable rolling of sheet metal and plates in industrial fabrication. This equipment is well suited for workshops and manufacturers requiring stable performance, precision geometry, and high productivity.

Key features:

Four-roller configuration – enables pre-bending and rolling in one continuous process without turning the material, ensuring perfectly round cylinders and reducing setup time.

2.5-meter working width – allows processing of large metal sheets, expanding production capabilities for medium and large projects.

Hydraulic drive system – provides smooth, controlled rolling with consistent pressure for precise bending results.

Intuitive control system – simplifies parameter adjustment and operation, supporting accurate radius control even for complex shapes.

Heavy-duty construction – engineered for long-term industrial use, maintaining reliability and accuracy under continuous workloads.

Why choose the 2.5-meter 4-roller rolling machine:

Improved production efficiency through faster setup and reduced manual handling.

High forming accuracy for steel, stainless steel, aluminum, and other common fabrication materials.

Cost-effective operation with optimized labor input and stable, repeatable results.

The installation of this 4-roller rolling machine in Vilnius strengthens metal forming capabilities, supporting precise, efficient, and reliable sheet metal rolling for a wide range of fabrication applications.

4 m 500T Hydraulic Press Brake – Precision for Heavy-Duty Bending

A 4-meter, 500-ton hydraulic press brake was successfully installed, significantly strengthening the client’s metal bending capabilities. Designed for demanding industrial tasks, this machine delivers stable performance and high bending accuracy.

Key benefits: 500T bending force, 4 m working length, CNC-controlled precision, advanced hydraulic system, robust heavy-duty frame. The result is higher productivity, reduced waste, and consistently precise bends.

4-Roll Hydraulic Rolling Machine – 3 m Working Width

The 3-meter 4-roll rolling machine enables efficient pre-bending and rolling in a single pass, ensuring accurate cylindrical shapes and faster production.

Key benefits: four-roll design, fully hydraulic operation, 3 m rolling width, user-friendly controls, durable industrial construction. Ideal for steel, aluminum, and stainless steel processing.

3-Roll Rolling Machine – 2 m

A compact yet powerful 2-meter 3-roll rolling machine was added to support versatile metal forming tasks.

Key benefits: asymmetrical 3-roll configuration, precise radius control, 2 m working width, easy operation, reliable construction. A cost-effective solution for accurate rolling of various metals.

Auger Forming Machine – 100 Ton Capacity

The 100-ton auger forming machine completes the production line, allowing efficient forming of spiral and auger components.

Key benefits: 100T forming force, hydraulic precision, PLC control, wide material compatibility, energy-efficient operation. This machine has improved output quality and reduced production time.

A comprehensive installation that has strengthened production efficiency, precision, and reliability—supporting long-term growth and stable industrial performance.